ATF Industrial Solutions launches the Eddyvisor S Ai that unites Artificial Intelligence and Eddy Current for High Precision Thermal Testing

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ATF Industrial Solutions launches the Eddyvisor S Ai that unites Artificial Intelligence and Eddy Current for High Precision Thermal Testing

In Metallurgy, ATF Industrial Solutions launches the Eddyvisor S Ai, an equipment that combines Artificial Intelligence and eddy current technology to predict the depth of the hardness layer in critical parts, such as CV joints and steering rod axles. Exclusive representative in Brazil of the renowned German manufacturer ibg, ATF reinforces its commitment to innovative solutions for quality control, sustainability and efficiency in industrial processes.

The Eddyvisor S Ai is a heat treatment tester based on the eddy current principle. Using eight simultaneous frequencies and 16 harmonics, the system offers an unprecedented level of accuracy in detecting microstructure, hardness, material mixing, and other defects that may compromise the integrity of metal parts.

Through coils and probes, the equipment examines the part without causing damage, ensuring reliable and repeatable results. By incorporating Artificial Intelligence, the Ai model goes beyond simple flaw detection, it accurately predicts the depth of the hardness layer, which is essential for industries where component performance and safety are non-negotiable, such as automotive, aerospace, and heavy manufacturing.

TECHNOLOGY DIFFERENTIALS FOR TESTING WITH ARTIFICIAL INTELLIGENCE AND CURRENTS

In the universe of non-destructive testing (ENDT), where preserving the physical integrity of the part is essential, the principle of eddy currents stands out as an efficient and versatile solution. Based on electromagnetism, the method consists of inducing electric currents on the surface of the part and measuring the response of these currents to changes in its microstructure or composition.

This approach makes it possible to detect subtle differences in hardness, heat treatment failures, and even the mixing of materials in serial parts. By operating with multiple frequencies and harmonics simultaneously, as in the exclusive case of ibg equipment, the results become even more accurate and consistent, eliminating misinterpretations and reducing costs with complementary inspections.

The great differential of the Eddyvisor S Ai is in the ability to work with 8 simultaneous frequencies and 16 harmonics, something unique in the market. This allows the detection of defects and structural variations with a sensitivity much higher than conventional methods. In addition, its integration with Artificial Intelligence takes the tests to a predictive level. Instead of just identifying a defect, the system is able to anticipate critical characteristics, such as the depth of the hardness layer, helping engineers and quality teams to make quick and assertive decisions on the production line.

Another relevant point is that the Eddyvisor S Ai reduces the need for cutting parts for laboratory analysis. This does not speed up the process, reduces costs and contributes significantly to sustainability, by avoiding the waste of materials and reducing CO₂ emissions.

DEMANDS FROM DIFFERENT SECTORS

Eddy current technology with Artificial Intelligence has direct applications in various industrial sectors. In the automotive sector, for example, parts such as CV joints, axles, gears, and transmission components undergo heat treatments that need to be rigorously inspected to ensure strength and durability.

In aerospace, reliability is even more critical, requiring ultra-high-precision, non-destructive inspection methods to ensure the structural integrity of parts operating in extreme conditions. In manufacturing in general, the quality control of 100% of the serial parts on the production line avoids rework, returns and unplanned stoppages, increasing productivity and satisfaction of the end customer.

ABOUT ATF SOLUÇÕES

The Eddyvisor S Ai is manufactured by ibg, a German company recognized worldwide for developing the most advanced technology for microstructure testing in serial parts. In Brazil, ATF Industrial Solutions acts as an exclusive representative, offering technical and commercial support throughout the national territory. This partnership ensures that the Brazilian industry has access to state-of-the-art equipment, specialized support, and the peace of mind of having a local partner for implementation, training, and maintenance.

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